the Carpentry Way: This One Rings a Bell (4)                                                          

This One Rings a Bell (4)

A brief progress report on the bell tower drawing. I have completed the curvilinear ko-mai, or battens, which are spaced evenly across the tops of the rafters, as well as the curved purlins, or moya, as they are termed in Japanese. Shaping these parts was relatively straightforward once the perimeter fascia, or kaya-oi, had been developed. The ko-mai are merely thinner and shorter versions of the perimeter fascia, and share the same lower surface. In actual construction, given that the ko-mai are only 1cm thick, I anticipate I will be able to bend them in place - we'll see if that gives a satisfactory shape. If not, they will need to be shaped into their curved forms.

The curving of the purlins is also relatively mundane, as they derive their incremental rises at various spots based on the same rises that develop the perimeter fascia, but of course given that the purlins in this roof are not rolled over (like the perimeter fascia) to sit flush with the rafters, the amount of rise that lifts the kaya-oi in a given spot needs to be converted for use at the same spot involving the purlin. That may not make sense to some folk, so you'll have to take my word for it at this point as I am not going to expand upon that topic any further. Even if I explained in detail, it wouldn't make sense unless you were familiar with hip rafter layout in general and more particularly, how Japanese roof systems are configured. It's a long story.

Here's a view mid-way through the development of one of the curved purlins:

You can see a straight line defining the arris of the piece and then a curved line which has sprung up from it. The section in view is only half, lengthwise, of the total piece - I develop one half, then copy and mirror image the copy then stitch them back together to form the piece.

Here's a few shots then of the bell tower with the moya and ko-mai added to the decorative roof:

Another one:

And a close up of one of the hips with its 'cricket neck' nose treatment, or kera-kubi:

One more bit, also developed from the kaya-oi, is the next layer in the eave build-up, a piece of fascia termed the ura-gō. Ura-gō (裏甲) translates as 'rear carapace' as it's thought of as somewhat akin to a shell, as on a tortoise:

Like the kaya-oi below it, the upper and lower surfaces of the uragō are not parallel to one another - both pieces swell up in thickness as they move up the curve towards the hip. This thickening of the sections is done to counteract the effect of optical foreshortening when looking along a pair of lines (similar to the way we perceive the rails of the railway tracks meeting off in the distance):

There's another layer yet to add to the eave build-up, but next up I will be returning to the fan rafter drawing work, and developing their individual curved and twisted shapes. When that is done it will mean I only need to place the ceiling boards and a few other minor pieces to complete the decorative roof portion of the layout. Once that milestone is passed, I will be turning to the hidden roof structure which will have many challenges and delights. I'm looking forward to that stage - it's all good!

With a return of attention to the fan raftering, I will resume my blog series on that topic, so that is likely to be the next posting that you will see.

Thanks for dropping by today on your travels. --> on to post 5

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